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What is a battery pack CCS integrated busbar?

Source: http://www.kingdco.com/en/news/206.html   Published: 2025-08-15
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1.CCSIntegrated busbar 

It is mainly composed of signal acquisition components (such as FPC, PCB, FFC, etc.), plastic structural parts, nickel strips, copper busbars, aluminum busbars, and so on. These are connected into a whole through processes such as hot pressing or riveting, realizing high-voltage series and parallel connection of battery cells, as well as functions of battery temperature sampling and cell voltage sampling. Temperature and voltage are provided to the BMS system through FPC/PCB and connector components.

CCS, belongs toBMSpart of the system.CCSBy connecting and integrating multiple energy storage units, centralized management of energy is achieved. It can monitor and control the status of each energy storage unit, ensuring balanced and optimized use of energy. In addition,CCSalso provide voltage and current stability, as well as short-circuit protection and fault isolation functions, ensuring the safety and reliability of the system.

CCSIntegrated busbar useFPCorPCBand other methods to replace traditional wiring harness connections. Compared to traditional wiring harness busbars,CCSIntegrated busbars have the following advantages:

1.Integrated hot-press molding, with good circuit sealing, good weather resistance, moisture resistance, oxidation resistance, corrosion resistance, etc., excellent performance, and high reliability;

2.  Client installation is simple, avoiding the complexity caused by excessive wiring connections, allows for a high degree of automation, and saves customer assembly labor costs;

3.High integration, small size, thin and light, saving overall module space, making the overall module lightweight and convenient;

4.Highly versatile, easy to manufacture, easy to modularize and standardize, saving development costs;

5.The circuit has overcurrent protection design, which protects the battery cells and provides high safety performance;

6.flexible connector methods with battery cells, supporting series and parallel configurations, wide applicability.

2.CCSApplication fields of integrated busbars

New energy vehicle sector

It is widely used in power batteries for new energy vehicles and is one of the key components of the battery pack. As new energy vehicle sales climb,CCSRapid market development. Expected2025Global and domestic new energy vehicles annuallyCCSThe market potential is expected to reach180 - 300Billion,80 - 135hundred million yuan,2030Global and domestic new energy vehicles annuallyCCSThe market potential is expected to reach350 - 600Billion yuan,180 - 300Hundreds of millions.

Energy storage battery field

Under the dual-carbon goals, the growth in the energy storage battery sector has become a batteryFPC/CCSDemand for new momentum,2030Expected to increase further this year33%Space.

Yixing Xindake New Energy Technology Co., Ltd.

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