After purchasing and using the product, some issues may arise, such asCopper strip flexible connectorRecently, we received some feedback calls saying that after less than a month of operation on the equipment, the copper coating on the surface shows signs of fracture. What exactly is the problem?

So is the product bent during installation? Does the product often experience vibration or movement?

1. For flexible connectors of bent copper strips, a progressive length must be set so that even gaps remain between the bands after bending. This not only provides good skin tightening effect but also speeds up heat dissipation.

2. If the copper foil flexible connector is subjected to frequent vibrations, it is recommended to increase the contact area during fabrication. A very straightforward method is to increase the thickness of a single copper foil piece. This can reduce the friction caused by the bolts during operation and decrease the likelihood of copper foil breakage. If the budget allows, fixing the top and bottom with copper plates will achieve even better results.

Copper strip flexible connectors are made by welding multiple layers of copper strips or braided copper wires. They are widely used in high-current equipment such as generators, transformers, switches, busbars, electrolysis, and smelting as flexible conductive connections. Their functional advantages include the following points:

1. Make the conductive connection between high-current devices more convenient, reliable, and safe, protecting each related device from external forces.

2. Noise and vibration generated during the operation of electrical equipment that absorbs large currents.

3. It can prevent operational accidents caused by the surrounding environment due to earthquakes, displacement, etc.

4. Serves as an auxiliary heat dissipation function.

What should be done if copper foil flexible connectors are prone to breaking? Actually, this problem is easy to solve. Both buyers and sellers should ask and answer more questions. The more you describe your application scenarios and conditions to us, the more we proactively consult and provide professional advice. This way, such problems can be greatly avoided in the future. What do you think? If you need to know more, you can contact us at Yixing Xindake!