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Copper bus manufacturerHow should busbar installation be carried out? What requirements need to be noted during busbar installation? Everyone should first wear gloves before installing the busbar to avoid issues such as stains on the busbar during installation! What other points need to be noted during busbar installation?
1. Gloves must be worn during copper busbar assembly to prevent fingerprints and stains from leaving on the surface.
2. Fasteners used for copper busbar connections should use galvanized bolts/screws, nuts, and washers that meet national standards.
3. The length of the assembled screws should consider that after the screw is fastened, the threads can protrude 2–5mm outside the nut. The length of hexagon head bolts/round head square neck bolts should consider that after the bolt is fastened, the threads can protrude 5–8mm outside the nut, and should not be too long or too short.
4. The general direction of bolt penetration is usually from bottom to top, from back to front, and from left to right, aiming for uniformity. When the copper busbar is placed horizontally, the bolts and nuts for connection should be threaded and tightened from bottom to top. In other cases, the nuts should be installed on the side that is convenient for maintenance.
5. Both sides of the bolts connecting the T2 copper busbar must have flat washers, and the nut side should have a spring washer or locking washer. The washers of adjacent bolts should have a clear distance of more than 3mm to prevent the formation of magnetic circuit heating.
6. In general, it is not advisable to splice three copper busbars at one location, and the specific requirements should be based on the design and process documentation.

7. The contact surfaces of the copper busbar should be tightly connected. The connecting bolts should be fastened using a torque wrench for confirmation and marking. The connecting assembly screws should be fastened using a torque screwdriver for confirmation and marking. The fastening torque values should comply with the provisions of the "Thread Fastening Process Specification".
8. Copper Busbar Price: The installation of copper busbars should be flat and aesthetically pleasing. During installation: Horizontal section: the height difference between two support points should not exceed 3mm, and the total length difference should not exceed 10mm. Vertical section: the vertical error between two support points should not exceed 2mm, and the total length difference should not exceed 5mm. Spacing: the spacing of parallel parts should be uniform and consistent, with an error not exceeding 5mm.
9. When two or more rectangular copper busbars are connected in parallel, ensure that the gap between the parallel copper busbars is not less than the thickness to allow for heat dissipation. If you want copper busbars, then it would be Yixing Xindake New Energy Technology Co., Ltd. Our company specializes in copper foil flexible connectors, copper busbar manufacturing, and stamping parts processing prices. Thank you for your browsing and support!
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